Small parts storage

A small parts warehouse is an automated or semi-automated system used to store small, lightweight items. Small parts containers are loaded with small parts of any size. Many processes are computer-controlled. It goes without saying that a small parts warehouse can also be integrated into merchandise management and ERP systems.

Shelving systems are indispensable for small parts storage

Without appropriate shelving systems, small parts would quickly become chaotic. This is especially true when large inventories can only be determined with the help of IT. Small parts storage falls into the category of shelving systems. However, how small parts are defined is a matter of opinion. They are items that are very small or compact in size. They are usually very light in weight. While packaged screws, washers, and capacitors are often only a few centimeters in size, small electrical appliances, construction parts, and spare parts are sometimes larger. Pharmaceutical and cosmetic products are ideal for small parts storage.

All items are stored in suitable small parts containers. It is not absolutely necessary to have a separate container for each item. Stocks can also be grouped and combined.

For example, one container can hold electrical cables of the same type but in different colors. The connected IT system provides clear information about what is in which small parts box.

A small parts warehouse offers numerous advantages. These include:

• Optimal inventory control and tracking
• Fast access times
• High scalability
• Minimal maintenance
• Efficient use of space
• Savings in labor and operating costs

Flow racks for small parts storage: How they work

A small parts inventory consists of a racking system with at least one aisle. Each aisle contains a storage and retrieval machine. In addition, there are small parts containers, shelves, and aids on which small parts can be temporarily stored. Conveyor technology transports them directly from A to B. You can set up picking and loading areas according to your individual needs.

Storage systems for small parts: Optimize your warehousing

Miniload systems for small part storage can be used to optimize the handling of small parts. However, it is necessary to use a customized system. This is where Hänel comes in, because we have the expertise and experience. With our needs-based solutions, we exceed your previous capacities. We make the right adjustments during the planning stage. You benefit from fast access times as well as excellent inventory control and high scalability. Small parts storage systems can be expanded depending on the structural conditions. All of these advantages ultimately lead to lower labor and operating costs.

Small parts warehouse: Installation of flow racks

Small parts storage systems are often designed as flow racks. These are installed so that they are accessible from the front and rear. Several racks can be placed next to each other. There are aisles between the individual elements, which are used to stock the adjacent racks.

Items usually remain in their containers until delivery. Transport within the warehouse is handled by a sophisticated conveyor system. It brings the containers to the picking stations and, if necessary, back to their designated location. It is possible to set up systems over 20 meters long, with the height depending on the hall ceiling.

Manual vs. automated small parts warehouse

Small parts warehouses are automated. If they weren't, they would essentially be like pharmacy cabinets, with employees filling all the compartments by hand. Computers and scanners could help speed up this process, but it would hardly be efficient. In small parts warehouses, many processes are computer-controlled. Between delivery and dispatch, humans are in charge at critical junctions. If an item is not where it should be, the error can be quickly rectified. Powerful control software ensures that all processes are meticulously coordinated.